Aerion Energy | Associated & Flare Gas to Field Power

The problem

You're paying twice.

Associated and flare gas is fuel you already produced. When it cannot be put to work, value is lost while the site runs on trucked diesel or a fragile grid tie.

Wasted fuel

Gas you can't move gets burned off at the stack while you purchase energy to run the same lease. The resource and the bill pass each other daily.

Fragile power

Diesel deliveries and long transmission lines are your two points of failure — recurring cost, recurring logistics, and downtime risk for loads that can't go down.

Flaring liability

Routine flaring draws regulatory and ESG pressure — and inefficient flares slip unburned methane, far more potent than CO₂.

The technology · Powered by Enerbine

A new machine. A serious pedigree.

The engine inside every Field Power Node is the Enerbine nano-turbine — born from an initiative developed and incubated within Galileo Technologies, matured through more than ten years of research and development and many millions of dollars of engineering, and brought to market by an international team of energy veterans. Headquarters and manufacturing: Austin, Texas.

Professional cutaway render of an Enerbine nano-turbine showing internal airflow and rotating components — Enerbine nano-turbine cutaway — turbine, compressor, alternator, and airflow path in a compact single-module package.

One moving part. Nothing touches. Nothing wears.

Turbine, compressor and alternator spin as a single assembly at approximately 200,000 rpm — levitating on an air bearing. No gearbox, no oil system, no metal-to-metal contact.

Nothing touches, so nothing wears: years of practically maintenance-free operation as a design property — the right architecture for remote, unmanned sites.

1 moving partair bearing~200,000 rpmno gearbox · no oil

The EnerMatrix: reliability without the overbuild.

● fleet nominal

Auto-compensation — if a module quits, the fleet instantly picks up the load.Hot-swap < 15 min — no specialized crew, no shutdown.No N+1 — every unit carries full-system controls; reliability without idle spare CAPEX.

The complete Field Power Node package.

A containerized Aerion generation node connects associated and flare gas conditioning, manifold intake, on-site storage, SCADA, HVAC, and EnerMatrix power modules into one deployable field system.

Aerion Field Power Node system on an oilfield pad with gas conditioning, storage tank, field manifold, and roof exhausts — Aerion Field Power Node system overview — no overlays, no legend.

Printed in metal. Assembled by robots.

Enerbine manufactures with latest-generation metal 3D printing — precision very few printers in the world can offer — combined with high-precision robotic assembly.

The result is exceptional reliability, produced with a consistency conventional fabrication can't match — in Austin, Texas.

metal 3D printingrobotic assemblyAustin, TX

Traditional · N+1

CAPEX ▲

EnerMatrix

Same reliability · no idle iron

Applications

Built for the loads that can't go down.

Production padsGas compressionWater handlingInstrumentation & SCADAMicrogridsData & compute loads

Resilient, grid-independent uptime — your own gas as fuel, no diesel to truck in, no transmission dependence.

Less flaring, less methane, lower CO₂ — the gas does useful work instead of burning into the sky, displacing dirtier and costlier diesel power.

The client flywheel

From wasted gas to a compounding operating advantage.

Aerion recovers associated gas otherwise lost to flaring and converts it into firm, resilient electricity. Power first supports uptime-critical field operations. Where generation exceeds field demand, surplus energy can be directed to productive computing, qualified local loads, or grid support—creating additional revenue, operational intelligence, and broader economic value.

The resulting emissions reductions, operating savings, resilience, and new revenues support further deployment—expanding the value created from a resource that was previously wasted.

A cinematic oilfield energy loop showing recovered gas feeding Aerion Field Power Nodes, firm field loads, data infrastructure, and additional deployments

Less flaring. Less methane. Lower emissions intensity.

Aerion intercepts gas before it reaches the flare, conditions it for reliable generation, and converts it into useful electricity. This reduces routine flaring and methane slip while lowering CO₂ by displacing diesel and other higher-emission power sources. Environmental performance can be measured against each field’s actual operating baseline.

Request a site feasibility review

*Where site conditions and regulations permit, surplus electricity can support AI and data infrastructure, expanded field operations, local industrial demand, or the national grid—directing each available megawatt toward its highest productive value.

How we work

From associated and flare gas to firm power in four steps.

Site feasibility review

We assess your associated and flare gas volumes, gas quality, loads, and site layout — at no cost.

Gas characterization & design

We condition and size the node to your gas and your load profile.

PaaS — Power as a Service

Aerion carries the CAPEX and provides the installed, remotely monitored Field Power Node; you buy delivered power.

You buy delivered energy

Firm power under contract, at a known price per kWh. Your capital stays in your wells.

Why Aerion

Liability into value. Zero CAPEX to you.

Liability becomes value — Aerion turns associated and flare gas into firm, resilient power with less flaring, less diesel, and lower emissions.
Your gas becomes your fuel — a waste stream turns into the most dependable power on the lease.
No capital outlay — PaaS puts the generation investment with Aerion; you pay only for delivered power.
Engineered for the oilfield — fuel-agnostic nano-turbines that accept low-energy associated and flare gas.
A defensible emissions story — less routine flaring and methane at the source; lower CO₂ than the diesel it displaces.
Enerbine technology — one moving part, EnerMatrix redundancy, and manufacturing precision few factories can hold.

Contact

Request a site feasibility review.

Tell us about your site and associated or flare gas volumes — we'll respond with a first-pass assessment.